![]() Special order, please allow 2 business days before shipment. We recommend a shift tower repair kit, 2L of gear oil, and a tube of Dirko to go with the kit. If you need a new reverse gear you can find it here. Note that if you have a 2000 you may have an early or a late transmission, the only difference in the kits is the 1st and 2nd syncro.Ģx 1st/2nd Outer syncro ( LATE 02J) – 02J311247FĢx 1st/2nd Inner syncro ( LATE 02J) – 02J311277DĢx Differential carrier Bearings – 113517185C / LM300849-811ġx Small Pinion Bearing – 311405625B / 518772A If Youre looking for parts only, you can. your transmission code when ordering your rebuilt transmission. ![]() Use the VW Transmission charts below to help you find your Transmission Code. Please contact us if you want to send us your existing transmission and have us install these parts for you. Transmission Gear Ratios and Case Codes updatedHow To Find Case Codes on your Gearbox Click Here. will be a big plus.OEM rebuild kit for your late 02J (does not include gears). Plus being able to use all your old equipment from LSD to clutch, axles, mounts, starter, etc. It will be significantly less than a 6-speed conversion. That said that price might be + - ~$100 as we ramp up. We're shooting for $1498 for the entire kit. But we're looking at for a 6th gear conversion kit (which also includes a highly modified stock 5th gear (need your working old one back), detailed instructions, everything in the box except a mechanic. Ī) We're not 100% sure on final cost right now. They are a fine transmission, but much over 280ft-lbs will routinely turn them into a steaming bowl of parts soup. And yes, all 02J transmissions will work, including Beetle. Circled in magentais the bolt hole where the relay lever bracket attaches. Q) Will it bolt on with the trans in the car? How easy will it be to undo and remove if/when I sell my car? Will it fit in a Beetle?Ī) No it will not - if you want to put it back to a 5-speed that can be done without dropping the transmission. That said it won't make it any weaker either. Q) So is there a south bend clutch avable (sic) for these? I'm looking for a newer trans and clutch for my car and just was wondering.Ī) This kit will not make your existing 5-speed any stronger. All we are doing is changing the end housing.Ī) This kit will work with all 02J or 02A transmissions. Set of gaskets for 02J manual transmission comes with all 9 o-rings seals, 1. Any part you have bought for an existing 5-speed will work with this kit. Set of gaskets for 02J manual transmission comes with all 9 o-rings seals, 1 input-shaft seal, 1 shifter housing seal, 2 stub axles seals part084409189B. Q) Will this work with my 3.16 RG and current Limited Slip?Ī) Yes. I've been extremely busy preparing for TDIfest, consequently I don't live on the forums anymore, but still am around as much as possible. Alternatively the last couple seconds of this clip should sum it all up nicely. Just look at some of the cool stuff we have and that should answer your question. Meanwhile, here is a pic of our first working unit.Ī) Obviously you don't know me too well. We will update this thread with information as it becomes available. This is not limited to the TDI either, this kit will also work for the gassers. Remove the stamped cover on the end of the trans to expose the 5th gears. Its also much less work than replacing the R+P. But since then VW has been going low viscosity for fuel economy, even. I have used Amsoil MTG on my old MK4 02J transmission without issue. VW doesnt tell you because they believe it is a lifetime fluid. So, instead of screaming at 4,000 rpm on the interstate its around 3,550. Always start with correct spec and viscosity, then pick based on whatever base oil or other special features you enjoy in your lubricants. The plan is to start with the 02J, but as interest grows for other kits we will expand. I replaced the 5th gear set with a taller overdirve ratio in my 93 MV 5 cyl gas engine with a 5 cyl gas engine. We will have options for taller ring and pinions, and probably eventually we'll have a custom R&P that can be installed. There will be different price levels depending on what you want to do. Everything needed to do the swap will be included in this kit. You will therefore retain your original clutch, starter, axles, mounts, shift box/linkage, etc. I've got a complete 02J setup from an 05 Audi A3 1.9tdi which on trial fitting looks like it will all work fine, however the gearbox cable bracket from the Audi will not fit on the 02A gearbox as it is bigger and the mounting holes do not match up. This is a complete bolt on kit to turn your 02J 5-speed transmission into a 6-speed. Finally, lot of things, we are ready to post this up. Well folks, this kit has been a work in progress since 2005.
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